Replacement board for Gemini 7300 Car Alarm (only door remote control, no alarm)

 

I bought a second hand FIAT Seicento, previous owner installed a 7300 Gemini Car Alarm system and it was not working at all.

 

7300 model is too old to get support from factory, too old to be repaired, and I've been searching a lot on the web to found replacement board (unsuccessfully).

I can buy a new cheap system from eBay, Amazon and so on, but I need to replace cables and connectors and I'm too lazy to do this.

I've found 7300 schematics on the web so.... why not make my own board using 7300 cables and components?
I don't need all 7300 features, I just need remote control for doors and blinking for direction indicators.

FIAT Seicento comes from factory with centralized door closing system so I just need few electronics to add remote control (mainly PIC microcontroller and RF receiver).

 


As receiver I use RX-4M HCS: AM (OOK) wireless receiver with integrated 4 channels rolling-code decoder

Aurel 433MHz RF receiver with integrated 4ch decoder.

 

As transmitter we can choose between two options:

Aurel HCX-TX1 - 433MHz AM (OOK) rolling-code transmitter (here in 3 channel version)

Aurel TX3-HCS433-A - 433MHz AM (OOK) rolling-code transmitter.

 

PCB available as shared project on pcbway.com

And here final result:

I kept from original board 20 pin connector, relays and key switch.

I used PIC18F1330 (on image you can see wire as jumper, board was originally born for different PIC model).
Now I update gerbers and PCB is ready for PIC18F1330.

 


Layout top:

Layout bottom:

 

BOM:

 

artlist exported at 24/03/2020 15:48:29

Part    Value             Device             Package       Description                               
                      
C1      10uF          	  CPOL-EUE2-5        E2-5          10uF - 25V
C2      100uF             CPOL-EUE2-5        E2-5          100uF - 16V
C3      100nF             C-EUC0805          C0805         100nF ceramic capacitor - 25V         
D1      1N4004            1N4004             DO41-10       DIODE                                     
D1A     1N4004            1N4004             DO41-10       DIODE                                     
D2      1N4004            1N4004             DO41-10       DIODE                                     
D3      1N4004            1N4004             DO41-10       DIODE                                     
DZ1     15V-0.5W          ZENER-DIODEDO41Z10 DO41Z10       Zener Diode                                   
IC1     78L05Z            L78L05ABZ-TR       TO92          Positive VOLTAGE REGULATOR 5V                
IC2     UA78L09           UA78L09ACPK        SOT89         Positive VOLTAGE REGULATOR 9V               
IC3     RX-4MHCS          RX-4MHCS           RX-4MHCS      Aurel wireless - AM receiver RX-4MHCS with integrated rolling-code decoder                                         
IC4     PIC18F1330        PIC18F1330-I/SO    SO18W         PIC microcontroller                                           
ICD     ICD_CONNECTOR     ICD_CONNECTOR      MA05-1        Strip 5 pin, pitch 0.1"                                          
K1      V23072-C1061-A208 JJM2W-12VC         V23072-C1061  DOUBLE MAKE CONTACT AUTOMOTIVE RELAY NAiS 
K2      CV20              CV20               CV20          Relay CV20                                          
KEY     MS2000            MS2000             MS2126        Rotary switch Lorlin MS2126                                          
LED1                      LEDSMT1206         1206          LED RED                                       
Q1      BC557BB           BC557BB            TO_92_BEN_PCB PNP Transistor                            
R1      3k9               R-EU_PCB           0207/10_PCB   RESISTOR, 3900 Ohm, 5% 1/4W             
R2      3k9               R-EU_PCB           0207/10_PCB   RESISTOR, 3900 Ohm, 5% 1/4W                    
R3      3k9               R-EU_PCB           0207/10_PCB   RESISTOR, 3900 Ohm, 5% 1/4W               
R4      5k6               R-EU_PCB           0207/10_PCB   RESISTOR, 5600 Ohm, 5% 1/4W           
R5      560R              R-EU_PCB           0207/10_PCB   RESISTOR, 560 Ohm, 5% 1/4W                
R6      5k6               R-EU_PCB           0207/10_PCB   RESISTOR, 5600 Ohm, 5% 1/4W                   
R7      15k               R-EU_PCB           0207/10_PCB   RESISTOR, 15000 Ohm, 5% 1/4W                     
R8      120k              R-EU_PCB           0207/10_PCB   RESISTOR, 120000 Ohm, 5% 1/4W                    
R9      10k               R-EU_M0805         M0805         RESISTOR, 10000 Ohm, 5% 1/4W              
S1                        31-XXDD            ADTS32        OMRON SWITCH                                               
T2      BC547BB           BC547BB            TO_92_BEN_PCB NPN TRANSISTOR                            
T3      BC547BB           BC547BB            TO_92_BEN_PCB NPN TRANSISTOR                            
T4      BC547BB           BC547BB            TO_92_BEN_PCB NPN TRANSISTOR                            
T5      BC547BB           BC547BB            TO_92_BEN_PCB NPN TRANSISTOR                            
T6      BC547BB           BC547BB            TO_92_BEN_PCB NPN TRANSISTOR                            
X1      5566-20R          5566-20R           353172020     Mini FIT connector 20 pol                 

 

Firmware:

file://http://crsengineering.altervista.org/sparetime/gemini_7300/PIC18F1330.hex